Project Overview
This case documents our successful supply of 3 sets of European single-girder overhead crane kits to a German mechanical equipment manufacturer in March 2025. As a local crane equipment manufacturer, the customer required complete key components and precise technical drawings to enable independent manufacturing of main beams while maintaining European quality standards.
Project Name: 3 Sets European Overhead Crane Kits Project
Completion Date: March 2025
Client Information
| Item | Details |
|---|---|
| Country | Germany |
| Industry | Mechanical Equipment Manufacturing |
| Customer Type | Local Crane Equipment Manufacturer |
| Quantity | 3 sets |
Product Specifications
Product Name: European Single-Girder Overhead Crane Kits
Crane Specifications
- Rated Lifting Capacity: 5t
- Working Class: M5
- Lifting Speed: 0.8/5m/min (Dual Speed)
- Gantry Travel Speed: 0-32m/min (Inverter)
- Trolley Travel Speed: 0-20m/min (Inverter)
- Trolley Gauge/Main Beam Width: Customizable
- Gantry Track Model: Square Steel 50mm × Flange Width mm
- Hoist Connection Mode: Side Connection
- Hoist Electrical Model: KH3104
- Power Supply: 400V 50Hz 3-phase, Control Voltage 48V
- Remote Control Brand: Omron (English/arrows only)
- Handheld Control Brand: Standard configuration
- Electrical Components: Schneider/ABB/Siemens (international first-tier brands only)
- Power Connection Method: Inovance
- Sealed Box: Taiwan/Polyurethane/Yingshuo
Component List
1. Crane Main System
- European Single-Girder Crane (1 set)
- End Carriage DH14-27 (1 set)
- Gantry Travel Motor 5.5kW × 2 (2 units)
- Bridge Bushing (1 set)
- Crane Electrical Cabinet Complete (1 unit)
- C-Rail & Cables Complete (1 set)
- Control Device Push Button Wireless Remote (1 unit)
2. Conductor Rail System
- Conductor Rail HFP56-4-15/80 (60.00 meters)
- Current Collector 56JD-4/25 (6.00 pieces)
- Traction Lever 56BC/53 (6.00 pieces)
- No.2 Bracket (50.00 roots)
- Fixing Clip 56DJ-1 (50.00 roots)
- Connecting Joint 56LJ-1 (15.00 pairs)
- End Cap Type 1 56DM (1.00 piece)
- End Cap Type 2 56DG (1.00 piece)
Project Challenges
Stringent Brand Requirements: Customer specified only international first-tier electrical component brands (Schneider, ABB, Siemens), excluding Chinese brands like Delixi
Language Restrictions: Control systems required English or arrow indicators only; no Chinese labels allowed
Technical Integration: Providing complete kits while enabling customer's independent main beam manufacturing
Quality Standards: Meeting European crane safety and performance standards for German market
Solutions
Premium Component Selection: Used Schneider electrical components throughout, Omron remote controls with English interface
Complete Technical Package: Provided precise technical drawings and assembly documentation
Customized Configuration: Tailored hoist connection (side connection) and electrical system (Inovance power connection) to customer requirements
Quality Assurance: All components sourced from Taiwan or verified suppliers (sealed boxes from Taiwan/Polyurethane/Yingshuo)
Delivery & Installation
Phase 1: Requirement Analysis
- Confirmed technical specifications and brand requirements
- Validated dimensional parameters for customer's main beam manufacturing
Phase 2: Kit Preparation
- Procured premium electrical components (Schneider, Omron)
- Fabricated crane main system and conductor rail system
- Prepared complete technical documentation and drawings
Phase 3: Technical Documentation Delivery
- Detailed assembly drawings and technical manuals
- Component installation guides and wiring diagrams
- Safety guidelines and commissioning procedures
Phase 4: Remote Installation Support
- Technical coordination for assembly process
- Video guidance for critical installation steps
- Installation troubleshooting support
Phase 5: Commissioning & Training
- Remote commissioning verification and testing
- Operational training for customer's technical team
- Final acceptance and project documentation
Project Results
Performance Outcomes
- Successfully delivered and commissioned 3 sets of 5t European overhead crane kits
- All components met customer's stringent brand and quality requirements
- Customer successfully manufactured main beams using provided technical drawings
Customer Satisfaction
- Complete compliance with European quality standards
- Premium electrical components exceeded performance expectations
- Technical documentation enabled smooth independent manufacturing
Operational & Business Benefits
- Enhanced manufacturing independence with complete kit solution
- Reliable performance with M5 working class for demanding applications
- Professional remote support eliminated on-site engineering costs
- Strengthened market position in European crane manufacturing sector
Service Advantages
1. Premium Component Sourcing
International first-tier brands (Schneider, Omron, ABB, Siemens) to meet stringent European quality standards.
2. Complete Technical Documentation
Enabling independent manufacturing with precise drawings, assembly guides, and wiring diagrams.
3. Professional Remote Support
Video guidance and real-time troubleshooting eliminated expensive on-site engineering costs.
Product Advantages
- European standard design with superior performance and M5 working class
- Premium electrical components ensure reliability and safety
- Flexible configurations for diverse industrial applications
- Complete kit solution reduces procurement costs while maintaining quality
